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ISO TS 16949:2002
Particular requirements for the application of ISO 9001:2000 for automotive production and relevant service part organizations

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The aim of ISO/TS 16949 is the development of a quality management system that provides for continual improvement, emphasizing defect prevention and the reduction of variation and waste in the supply chain.

TS 16949 applies to the design/development, production and, when relevant, installation and servicing of automotive-related products.

The requirements are intended to be applied throughout the supply chain. For the first time vehicle assembly plants will be encouraged to seek ISO/TS 16949 certification.

What is ISO/TS 16949:2002 ?

The ISO/TS 16949:2002 standard was published in March 2002 together with the following supporting documents:

  • guidance for implementation,
  • IATF rules,
  • checklist,
  • core tools, such as APQP, PPAP, FMEA, MSA, SPC,
  • customer specific requirements (released by Vehicle Manufacturers - VMs).

This new standard is more demanding than QS-9000 because it has been strengthened in many key areas which should benefit the manufacturer and its customers:

  • Senior management involvement through setting and communicating quality objectives, allocating resource and integrating these into business plans.
  • Product realization, which covers the whole process from planning & design, through production, sales, processing, delivery and aftersales service.
  • Analysis and improvement, where data is used to continually improve product quality and processes.
  • Supplier development where organisations must demonstrate a stronger commitment to improving their own supply base.
  • Organizational performance requirements focusing on delivered part quality, on time delivery and customer performance.

VMs are generally either making ISO/TS 16949 a mandatory requirement or encouraging their suppliers to upgrade to the new standard. VMs including Ford, General Motors, Peugeot-Citroen, Renault, Fiat, BMW, DaimlerChrysler and Volkswagen accept ISO/TS 16949 as an alternative to current automotive standards.

VMs have made it fairly clear that ISO/TS 16949 registration will help suppliers achieve "preferred supplier" status. QS-9000 is seen as having failed either as a measure of overall supplier performance or as a tool to ensure that quality products are delivered.

However, each OEM will have slightly different requirements and will adopt one of the following positions with respect to ISO/TS 16949 registration:

  • suppliers must be able to demonstrate that they are in compliance only with no registration required,
  • registration is optional, but upgrading from QS-9000 is encouraged and ISO/TS 16949 is recognized as a substitute for QS-9000.
  • Phased in approach across the supply chain, meaning different rules apply at different levels.
  • Mandate registration with fixed dates by which it has to be achieved.

How is ISO/TS 16949 better than QS-9000?

  • Vehicle Manufacturers - VMs view:
    • Registration involves a generally more rigorous assessment, and is better guarantor of supplier performance,
    • increased emphasis on customer requirements,
    • less bureaucracy at all levels,
    • reduced variation in assessment (performance),
    • better control of the registration and assessor training process,
    • focus on continual improvement.
  • Supplier's view:
    • increased reciprocal recognition of registration amongst VMs due to clearer and stronger oversight and greater consistency in the registration process,
    • avoidance of multiple registration to VDA6, EAQF, AVSQ & QS-9000, thereby avoiding duplication in terms of preparation, documentation and 3rd party audits,
    • vocabulary consistent with ISO 9001:2000 and therefore ISO 14001 (Environmental Management System),
    • adoption of a process approach which is more consistent with the way the most effective companies are currently operating,
    • increased focus on continual improvement.

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